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TABLE OF CONTENTS
SERVICE UPDATES ....................................................................................... 4
SERVICE UPDATES ................................................................................... 4
GENERAL .................................................................................................. 5
INTRODUCTION ....................................................................................... 5
INSTALLATION, OPERATION AND CLEANING ......................................................... 5
LUBRICATION ......................................................................................... 5
TOOLS ................................................................................................. 5
SPECIFICATIONS ...................................................................................... 5
REMOVAL AND REPLACEMENT OF PARTS ............................................................... 6
MANIFOLD COVER .................................................................................... 6
CONTROL BRACKET COVER .......................................................................... 6
CONTROL PANEL (30" OVENS) ........................................................................ 6
KICK PANEL (24" & 30" OVENS) ....................................................................... 6
BULL NOSE ............................................................................................ 7
CONTROL BRACKET .................................................................................. 7
STANDARD OVEN PILOT ASSEMBLY AND THERMOCOUPLE ......................................... 8
STANDARD OVEN BURNER ........................................................................... 8
STANDARD OVEN THERMOSTAT (24" OVEN) ......................................................... 9
STANDARD OVEN THERMOSTAT (30" OVEN) ........................................................ 10
CONVECTION OVEN PILOT ASSEMBLY AND THERMOCOUPLE ..................................... 11
CONVECTION OVEN BURNER ....................................................................... 12
CONVECTION OVEN THERMOSTAT-COMBO VALVE ................................................ 12
CONVECTION OVEN BLOWER AND MOTOR ......................................................... 13
BURNER ORIFICE HOOD (STANDARD AND CONVECTION OVENS) ................................. 14
GAS SAFETY VALVE (STANDARD AND CONVECTION OVENS) ...................................... 14
TOP BURNER PILOT VALVE .......................................................................... 15
TOP BURNER ASSEMBLY ............................................................................ 16
TOP BURNER CONTROL VALVE ..................................................................... 16
TOP BURNER ORIFICE HOOD ....................................................................... 17
OVEN DOOR ......................................................................................... 17
GAS PRESSURE REGULATOR ....................................................................... 18
CONVECTION OVEN DOOR SWITCH ................................................................. 19
CONVECTION OVEN SOLENOID ..................................................................... 19
GRIDDLE THERMOSTAT-COMBO VALVE ............................................................ 20
GRIDDLE GAS SAFETY VALVE ....................................................................... 22
GRIDDLE PILOT ASSEMBLY AND THERMOCOUPLE ................................................. 22
GRIDDLE BURNER ORIFICE HOOD .................................................................. 23
CHARBROILER BURNER ............................................................................. 23
CHARBROILER PILOT ................................................................................ 25
SERVICE PROCEDURES AND ADJUSTMENTS ........................................................... 27
OVEN PILOT FLAME HEIGHT ......................................................................... 27
OVEN PILOT ADJUSTMENT ...................................................................... 27
OPEN TOP PILOT ADJUSTMENT ................................................................. 27
BURNER AIR SHUTTER ADJUSTMENT ............................................................... 27
REGULATOR ADJUSTMENT .......................................................................... 28
BURNER NOZZLE CHECK ............................................................................ 29
STANDARD OVEN THERMOSTAT BY-PASS FLAME ADJUSTMENT .................................. 29
STANDARD OVEN THERMOSTAT TEMPERATURE ADJUSTMENT ................................... 30
CONVECTION OVEN THERMOSTAT-COMBO VALVE ADJUSTMENT ................................. 30
OPERATION ...................................................................................... 30
ADJUSTMENT .................................................................................... 30
GRIDDLE THERMOSTAT-COMBO VALVE ADJUSTMENT ............................................. 31
OPERATION ...................................................................................... 31
ADJUSTMENT .................................................................................... 31
ENDURANCE / CHALLENGER MODULAR SERIES GAS RANGES
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