ATD Tools ATD-5403 Manual

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 THESEINSTRUCTIONSINVOLVETHEFOLLOWINGMODELS:ALL3VALVETRITONENGINES,2004TOPRESENT

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CAUTION:DONOTREMOVEPLUGSWHENTHEENGINEISEXTREMELYHOTORCOLD.

CAUTION:BESURETOALWAYSWEARSAFETYGLASSES.

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Someoftheabovementionedenginesmayexperiencedifficultywithsparkplugremovalwhichmaycausedamagetothespark

plugandleavepartofthesparkpluginthecylinderhead.

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Mode1:Thegroundelectrodeshieldisleftbehindasanemptyshell.

RefertoinstructionATD‐5402

forproperremovalinthissituation.

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Mode2:Theporcelaincenterandgroundelectrodeshieldisleftbehind.

Inthiscase,refertofollowinginstructionsforproperremoval.

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CAUTION:DONOTDRIVEPORCELAINDOWNINTOTHEGROUNDSHIELDASFRAGMENTSMAY

ENTERTHECOMBUSTIONCHAMBER.ENGINEANDBONDINGADHESIVEMUSTBEATROOMTEMPERATUREOF70F(21C)

ORHIGHERFORPROPERCUREANDBONDSTRENGTH.DONOTREUSEPINS.THISENSURESSURFACECHARACTERISTICS

FORBONDING.

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Removeanyremainingelectrodematerialfrombrokenporcelainusinglongnosereachpliers.

2. Sprayagoodqualitypartscleanerfluidintotheporcelainholefor2to4seconds.

3. Insertthe392‐130pinintothe392‐500adapter.Threadshaft(392‐300)andtightentolock inpin.Insertcomplete

assemblyinto392‐400guide.SeeFigures1and2.

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4.RetracttheadapterandpincompletelyintotheGuidethereforeprotectingthepin.

NOTE:DAMAGEDORBENTPINWILLPREVENTINSERTIONINTOTHEPORCELAIN.

5.Inserttheassemblyintothesparkplugwellandinsertthepinintotheporcelainhole.

6.Spraymetalpartscleanerfor2‐4secondsbetweenthesparkplugwellandtheguide.Liftguideslightlytoallowfluid

tofloodplugwell.

7.Pullthreadedrodupanddown,cleaningtheinsideoftheporcelainwiththecleaningfluid.Besuretonotdisengage

thepin

andtheporcelain.

8.Repeatprocess6and7.

9.Removetoolassemblyandfloodsparkplugwellagainwithmetalpartscleaner,thencompletely blowouttheentire

wellandporcelainwithdrycompressedair.

10.

Itisimportanttobesureallpartsofassemblyandsparkplugwell/porcelain arecleananddryforproperbonding.

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