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116347Ć2ĆAA (A)
10
Kohler Co., Kohler, WI
CUSTOM BODYSPA INSTALLATION INSTRUCTIONS
All information in this manual is based upon the latest product information available at the time of publication.
At Kohler, we constantly strive to improve the quality of our products; we therefore reserve the right to make
changes in product characteristics, packaging, or availability at any time without notice.
THE CUSTOM BODYSPA IS INTENDED FOR INDOOR USE ONLY.
IMPORTANT! READ THIS BEFORE YOU
BEGIN.
This Custom BodySpa operates at flow rates up to
80 gallons per minute. To achieve a watertight
installation, it is critical that you follow all the
design and installation instructions carefully. Pay
particular attention to leveling and sealing details
to obtain a satisfactory installation. A
WATERPROOFING MEMBRANE OR
APPLIED COMPOUND MUST BE
INSTALLED TO THE ENTIRE FLOOR AND
WALL SURFACES WITHIN THE CUSTOM
BODYSPA ROOM.
SERIAL NUMBERS
Model No. (SKU) KĆ1000 Tower
Serial No.
Model No. (SKU) KĆ1001 Pump Kit
Serial No.
HOW TO USE THESE INSTRUCTIONS
IMPORTANT! It is critical that you follow the
installation sequence and details in the steps that follow
to successfully install and operate your Custom
BodySpa. A series of colorĆcoded Check Point boxes
are included to assist you. You need to complete the
steps and requirements listed at each Check
Point before you proceed to the next series of
installation steps. This will prevent costly repairs and
rework due to unfamiliarity with custom bath and
shower installations. If necessary, consult with a proven
expert in custom installations before attempting this
installation.
Kohler Co. shall not be responsible for leakage that
occurs as a result of inadequate or poor assembly or
installation techniques.
TABLE OF CONTENTS
FOR YOUR
INSTALLATION INSTRUCTIONS
HOW TO USE THESE INSTRUCTIONS 10. . . . . .
SERIAL NUMBERS 10. . . . . . . . . . . . . . . . . . . . . . . . .
IMPORTANT SAFETY INSTRUCTIONS 11. . . . . .
INSTALLER HAZARD NOTIFICATION 11. . . . . . .
FACTORYĆASSEMBLED FEATURES 11. . . . . . . . .
PRODUCT MODIFICATIONS 11. . . . . . . . . . . . . . . .
CONNECTIONS AND SERVICE ACCESS 11. . . . .
PRODUCT INSPECTION 11. . . . . . . . . . . . . . . . . . . .
ELECTRICAL REQUIREMENTS 11. . . . . . . . . . . . .
STUD POCKET PREPARATION 12. . . . . . . . . . . . .
PLUMBING PREPARATION 13. . . . . . . . . . . . . . . . .
INSTALL THE TOWER MOUNTING FRAME 13.
INSTALL THE PUMP BOX 13. . . . . . . . . . . . . . . . . .
INSTALL VARIABLE FLOW VALVE 14. . . . . . . . . .
INSTALL THE SUCTION BRACKET 15. . . . . . . . .
SOLVENT WELD TUBING 16. . . . . . . . . . . . . . . . . .
ELECTRICAL CONNECTIONS 16. . . . . . . . . . . . . .
INSTALL CABLE (OUTLET BOX) 17. . . . . . . . . . . . .
INSTALL CABLE 17. . . . . . . . . . . . . . . . . . . . . . . . . . . .
INSTALL WATERPROOFING MEMBRANE 18. . . .
INSTALL SUCTION BUSHING 18. . . . . . . . . . . . . . .
INSTALL CEMENT BOARD 19. . . . . . . . . . . . . . . . . .
CONSTRUCT FOOTBATH BASIN 19. . . . . . . . . . . . .
INSTALL WALL MATERIAL 19. . . . . . . . . . . . . . . . . .
INSTALL FINISHED MATERIAL 20. . . . . . . . . . . . .
INSTALL SUCTION ASSEMBLY 20. . . . . . . . . . . . . .
INSTALL FAUCET TRIM, SPOUT, DRAIN 21. . . . .
INSTALL DOOR ENCLOSURE 21. . . . . . . . . . . . . . . .
INSTALL THE TOWER 22. . . . . . . . . . . . . . . . . . . . . .
INSTALL THE KEYPAD 23. . . . . . . . . . . . . . . . . . . . . .
WATER TEST THE SYSTEM 24. . . . . . . . . . . . . . . . .
CLEANĆUP AFTER INSTALLATION 24. . . . . . . . . .
TROUBLESHOOTING 25. . . . . . . . . . . . . . . . . . . . . . .
INSTALLATION