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4) Remove the terminal cover on the compressor, and disconnect the compressor wiring.
5) Remove the discharge and suction pipes using brazing equipment.
6) Remove the hold-down bolts, washers and rubber grommets.
7) Slide and remove the compressor. Unpack the new compressor package. Install the
new compressor.
8) Attach the rubber grommets of the prior compressor.
9) Sandpaper the suction, discharge and process pipes.
10) Place the compressor in position, and secure it using the bolts and washers.
11) Remove plugs from the suction, discharge and process pipes.
12) Braze the process, suction and discharge lines (do not change this order), while purging
with nitrogen gas flowing at a pressure of 3 to 4 PSIG.
13) Install the new drier.
14) Check for leaks using nitrogen gas (140 PSIG) and soap bubbles.
15) Evacuate the system, and charge it with refrigerant. For air-cooled and water-cooled
models, see the nameplate for the required refrigerant charge. For remote air-cooled
models, see the charge label in the machine compartment.
16) Connect the terminals, and replace the terminal cover in its correct position.
17) Replace the panels in their correct positions.
18) Turn on the power supply.
D. Removal and Replacement of Drier
IMPORTANT
Always install a new drier every time the sealed refrigeration system is opened.
Do not replace the drier until after all other repair or replacement has been
made.
1) Turn off the power supply.
2) Remove the panels.
3) Recover the refrigerant and store it in an approved container.
4) Remove the drier.
5) Install the new drier with the arrow on the drier in the direction of the refrigerant flow.
Use nitrogen gas at a pressure of 3 to 4 PSIG when brazing the tubings.
6) Check for leaks using nitrogen gas (140 PSIG) and soap bubbles.
7) Evacuate the system, and charge it with refrigerant. For air-cooled and water-cooled
models, see the nameplate for the required refrigerant charge. For remote air-cooled
models, see the charge label in the machine compartment.
8) Replace the panels in their correct positions.
9) Turn on the power supply.