SKUs
40764, 93752,
For technical questions, please call 1-800-444-3353. Page 6
& 91905
Mounting Option 2: Mounting the Solenoid to the Solenoid Bracket (40)
Remove both Bolts (12) and Nuts (13) from
the Motor End Bearing Ass’y (33). Then align
the Solenoid Bracket (40) with the 2 mounting
holes. Attach the Solenoid bracket to the Motor
End Bearing Ass’y (33) by reattaching the Tie
Bars (10) with the Bolts (12) and Nuts (13) that
were previously removed. Tighten. Secure the
Solenoid Bracket (40) to the Motor End Bearing
Ass’y (33) by attaching the Bracket Tie Down
Strap (41) around both the Solenoid Bracket
and the Motor End Bearing Ass’y. Pull Strap
until secure. Attach the Solenoid to the bracket
using the Flat Washers (20s), Spring Washers
(21s), and Nuts (22s).
5. Place the completed Electric Winch assembly at the location where it will be mounted.
Use the remaining holes in the Mounting Frame as a template to mark and drill holes for
mounting. ALWAYS check for electrical wires or cables in the drilling path before
starting to drill.
If the provided hardware does not accommodate the installation, use SAE grade 5 bolts
or higher with torque to 35 ft-lb It should be aligned and secured to a solid part of the
vehicle (front or rear) where the full rated load will be evenly distributed. Also remember
that the Electric Winch is designed for horizontal pull, not vertical.
6. Connect the Solenoid Assembly red (positive) Battery Cable (13s) to the closest screw-
down positive (+) terminal to the 12 volt battery. The battery should be of at least 650
CCA capacity.
Caution: Battery cables should not be drawn taut. Leave slack for some cable move-
ment.
7. Connect the black (negative) Battery Cable (16s) from the
Solenoid Assembly (34) to the closest screw-down nega-
tive (–) terminal to the 12 volt battery.
8. Disengage the clutch by moving the Cam Ring (11) to the
OUT position.
9. Pull the Cable (36) through the Fairlead and connect the
Hook and safety pin.
10. Test Electric Winch for proper operation. Refer to the Op-
eration section, next page.
Solenoid
Bracket
Bracket
Tie Down
Strap
Nut
Solenoid
(11)