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AUTOMATIC DUMP VALVE
Daily
- clean automatic dump valve as follows:
Automatic Dump Valve
To remove valve from kettle:
1. Place valve in open position.
2. Holding bottom of valve, loosen and remove
sani-clamp (1).
3. Lower valve, and remove from body.
4. Remove sani-clamp seal (2) and "O" ring (3).
5. With valve on its side, turn air dial
counterclockwise to extend plunger (4).
6. Disconnect air supply at valve.
7. Being careful not to submerge entire valve in
water, wash plunger (4), cylinder and "T" spout
on kettle (5), "O" ring (3) and seal (2).
⇒ Wash in a sink, using a warm water and
mild detergent solution.
⇒ Rinse with fresh water and then sanitize
using a properly diluted sanitizing solution.
⇒ Allow to air dry thoroughly on a flat, clean
surface.
To install valve on kettle:
1. Replace "O" ring (3) and seal (2) if worn.
2. Coat plunger (4) and "O" ring with cooking oil
or food safe grease.
3.
Coat kettle cylinder (5) with cooking oil.
4.
Reconnect air supply.
5.
With valve on its side, place valve in open
position (plunger (4) retracts into valve) by
turning air regulator clockwise.
6.
Put valve in place, and secure with sani-
clamp (1).
BUTTERFLY VALVE
1. Place valve in open position.
2. Wash using a warm water and mild detergent
solution.
3. Use a nylon brush, remove food deposits.
4. Rinse with fresh water and then sanitize using
a properly diluted sanitizing solution.
5. Leave valve open when kettle is not in use.
SCRAPER BLADES
1. Remove retaining ring and slide scraper
blades off agitator arm.
2. Place parts in a pan of warm water to soak.
3. Clean in a sink, using a warm water and mild
detergent solution.
4. Rinse with fresh water and then sanitize using
a properly diluted sanitizing solution.
5. Allow to dry thoroughly on a flat, clean
surface.
SANITIZING
Now that the kettle is completely clean, sanitize
kettle. Using a spray bottle, spray 50ppm sanitizing
solution on kettle's interior and exterior. Allow to dry
thoroughly.
⇒ When kettle is not in use, leave cover off.
⇒ Do not leave water standing in kettle
overnight.
NOTE:
Before adding product to kettle, refer to
Preproduction Sanitizing Procedure.
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Air regulator
Controls air flow to
automatic dump valve,
turn clockwise to open and
counterclockwise to close
(extend plunger)
Air quick connect
Push yellow tab down to
release air pressure before
disconnecting air hose
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