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AJ-44T Series Technical Manual 7610-003-07-21
Issued: 03-21-2006 Revised: N/A
SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS
SIDE LOADER INSTALLATION & OPERATION INSTRUCTIONS
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This accessory assists in the delivery of a full dish rack from the break down (scrapping) table to the dishmachine. It will con-
vert the direction of travel 90°. Since the Side Loader is shipped mounted on the conveyor dishwasher there is no additional
installation required for this option. As it is operated mechanically by the dishwasher it does not require any plumbing or elec-
trical connections.
This Side Loader does not require or add any additional electrical or mechanical devices to the unit which could create opera-
tional or maintenance problems. As designed the drive mechanism is powered by the conveyor drive motor on the dishma-
chine. An extension on the pawl bar provides the drive to push the racks into the unit.
PREPARATION: Before proceeding with the start-up of the unit, verify that the Side Loader pan strainer is installed.
WARE PREPARATION: Proper preparation of ware will help ensure good results and less re-washes. If not done properly, ware
may not come out clean and the efficiency of the dishmachine will be reduced. It is important to remember that a dishmachine
is not a garbage disposal and that simply throwing unscraped dishes into the machine simply defeats the purpose altogether
of washing the ware. Scraps should be removed from ware prior to being loaded into a rack. Pre-rinsing and pre-soaking are
good ideas, especially for silverware and casserole dishes. Place cups and glasses upside down in racks so that they do not
hold water during the cycle. The dishmachine is meant not only to clean, but to sanitize as well, to destroy all of the bacteria
that could be harmful to human beings. In order to do this, ware must be properly prepared prior to being placed in the machine.
WASHING A RACK OF WARE: Once a rack is fully loaded it should be positioned against the front of the dish table. The rack
should then be moved into the Side Loader until it activates the actuator switch. Once the the machine is started, it should pull
the rack through the machine and push it out the unload end. Once a rack has started through, you may put another rack in.
OPERATIONAL INSPECTION: Based upon usage, the pan strainer may become clogged with soil and debris as the workday
progresses. Operators should regularly inspect the pan strainer to ensure it has not become clogged. If the strainer does
become clogged, it will reduce the washing capability of the machine. Instruct operators to clean out the pan strainer at regu-
lar intervals or as required by work load.
SHUTDOWN AND CLEANING: At the end of the workday, remove the pan strainer and clean as required. Wipe out the inside
of the Side Loader and then reinsert the strainer.