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A-5
INSTALLATION
COOL ARC® 40
A-5
INSTALLATION OF WATER COOLED
ACCESSORIES
After following the installation instructions above, the
COOL ARC® 40 is ready for connection to a water-
cooled accessory.
WATER COOLED TIG TORCH AND MIG GUN
Follow Figure 2 when using the COOL ARC® 40 with
water-cooled TIG torches. Follow Figure 4 when
using the COOL ARC® 40 with water-cooled MIG
gun. Consult the manufacturer's instruction manual
when using the COOL ARC® 40 with other water-
cooled TIG and MIG accessories.
CONNECTION TO WIRE FEEDERS
Follow Figure 3 when using the COOL ARC® 40 in
conjunction with a wire feeder. Because the COOL
ARC® 40 requires continuos flow the feeder will need
to have pass-through water hoses installed in order to
operate with the COOL ARC® 40. DO NOT USE A
WATER SOLENOID VALVE with the COOL ARC®
40. Water pass-through connection kits are available
for wire feeders. Refer to product literature or the wire
feeder's instructions manual for kit availability and fur-
ther connection details. It is not required to run the
water lines through the wire feeder. If pass-through
water hoses are unavailable, connect the MIG gun as
shown in
Figure 4.
DO NOT USE A WATER SOLENOID VALVE with
the COOL ARC® 40. When a solenoid valve clos-
es, the pump dead-head, causing the pump to
heat up and will lead to premature failure of the
pump.
------------------------------------------------------------------------
K529-10 POWER INPUT CABLE WITH WATER
AND GAS HOSES
This cable assembly includes a (1) power cable, (1)
control cable, (1) gas hose and (2) water hoses to
connect a power source to a wire feeder. The cable
length is 3.05 m (10 Ft.). The water hoses have 5/8"-
18 left hand male hose fittings and the gas hose has a
5/8"-18 right hand male hose fitting. The cable and
hose lengths are designed to connect a wire feeder to
a COOL ARC® 40 that is vertically mounted at the
rear of a power source on a dual cylinder undercar-
riage.
Refer to Figure 5 for an illustration of this connection.
CAUTION
REGULATOR
FLOWMETER
GAS*
ARGON GAS
CYLINDER
COOLANT
OUT
COOLANT
IN
COOLANT*
GAS
COOLANT*
GAS
IN
OUT
COOLANT
GAS
TO WORK
POWER / COOLANT
POWER CABLE ADAPTER*
TIG TORCH
*INCLUDED IN
FEMALE TO FEMALE*
CGA FITTING
KP504 HOOK-UP KIT
POWER SOURCE
COOLANT
IN
COOLANT
OUT
COOLANT
COOLANT
GUN CABLE
KP504-WATER HOSES AND
FEMALE TO FEMALE 5/8" LH
CGA ADAPTER COUPLINGS
KP1529-1
FEMALE TO FEMALE 5/8" LH
CGA ADAPTER COUPLINGS
(COUPLINGS ONLY)
SHIELDING
GAS
COOLANT
OUT
NOTE:
ORDER K1859-1 ALONG WITH
K529-10 FOR WIRE FEEDERS
WITH QUICK DISCONNECT
FITTINGS.
COOLANT
COOLANT
GUN CABLE
IN
OUT
K529-10
COOLANT
COOLANT
ELECTRODE CABLE
TO WORK
CONTROL CABLE
COOLANT
IN
NOTE:
BLUE HOSE
RED HOSE
=
COOLANT
OUT
COOLANT
IN
=
COOLANT
IN
COOLANT
OUT
COOLANT
COOLANT
COOLANT
COOLANT
GUN CABLE
NOTE:
COOLANT
OUT
K1859-1 FOR WIRE
FEEDERS WITH QUICK
DISCONNECT FITTINGS
KP504 FOR HOOK-UP
TO WIRE FEEDERS
WITH CGA FITTINGS
COOLANT
IN
=
=
BLUE HOSE
RED HOSE
FIGURE 2
Water Cooled TIG Torch Connection
FIGURE 3
Water Cooled MIG Gun Connection
FIGURE 4
Connection to Wire Feeder (Do Not Use Water Solenoid)
FIGURE 5
Connection to Wire Feeder (Do Not Use Water Solenoid)