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TABLE OF CONTENTS
Page
Installation .......................................................................................................Section A
Technical Specifications ........................................................................................A-1
Safety Precautions.................................................................................................A-2
Unpacking the COOL ARC® 40......................................................................A-2
Filling the Coolant Reservoir ...........................................................................A-2
Coolant “In” and “out” Connections .................................................................A-3
Input Power Connection..................................................................................A-4
Installation on Undercarriage or Power Source .............................................A-4
Horizontal Installation on the Top of a Power Source............................................A-4
Vertical Installation on Power Source with a Dual Cylinder Undercarriage. ..........A-4
Installation of Water Cooled Accessories ..............................................................A-5
Water Cooled TIG Torch and MIG Gun ..........................................................A-5
Connection to Wire Feeders ...........................................................................A-5
K529-10 Power Input Cable with Water and Gas Hoses ................................A-5
Operation .........................................................................................................Section B
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RODUCT DESCRIPTION .............................................................................B-1
Recommended Processes and Equipment.....................................................B-1
Turning the System “On”.................................................................................B-1
Cooling Efficiency............................................................................................B-2
Accessories.....................................................................................................Section C
Optional Equipment (Field Installed) ....................................................................C-1
Maintenance ....................................................................................................Section D
Safety Precautions ................................................................................................D-1
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OUTINE MAINTENANCE......................................................................................D-1
Periodic Maintenance .....................................................................................D-1
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UMP MAINTENANCE ..........................................................................................D-1
Pump Motor ....................................................................................................D-1
Heat Exchanger ..............................................................................................D-1
Reservoir Coolant Level..................................................................................D-1
Coolant Treatment Recommendation .............................................................D-2
Pump Inlet Filter..............................................................................................D-2
Inspect Condition of Coolant...........................................................................D-2
Service the Pump Inlet Strainer ......................................................................D-3
Additional Service Notes.................................................................................D-3
Troubleshooting..............................................................................................Section E
Safety Precautions.................................................................................................E-1
How to Use Troubleshooting Guide ................................................................E-1
Troubleshooting Guide ..........................................................................................E-2
Wiring Diagrams..............................................................................................Section F
Wiring Diagram ......................................................................................................F-1
Dimension Print......................................................................................................F-2
Parts List.................................................................................................................P-545