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4) Very carefully slide out the refrigeration system. Support the evaporator as it clears the
evaporator case.
5) Recover the refrigerant and store it in an approved container.
6) Remove the four 4×8 T screws holding the evaporator to the evaporator bracket and
provide a safe means for supporting the evaporator away from the ABS liner of the
evaporator case cover.
7) Remove the thermistors and thermal fuse. Protect any wiring from damage due to the
brazing torch.
8) Remove the insulation tubing, and disconnect the evaporator inlet and outlet tubing.
CAUTION
Be careful when handling the evaporator shroud assembly. This assembly
includes a defrost heater sheathed in a glass tube. This sheathing can be
easily damaged and may also cause cuts if broken. Heater will also be hot after
a defrost. Use gloves when handling and avoid touching the glass directly. Also
prevent heaters from touching other parts.
9) Remove the six 4×8 T screws attaching the shrouds to the evaporator unit and remove
the shrouds. Remove the defrost thermistor if necessary to remove the shrouds.
10) Remove the evaporator and drier.
11) Place the new evaporator and new drier in position.
1) Braze all ttings while purging with nitrogen gas owing at a pressure of 3 to 4 PSIG.
CAUTION
1. Care must be taken to ensure that the capillary tube is not blocked or
contaminated during this process.
. Ensure that the capillary tube extends inside the mating tubing 1 to 1 3/8"
(5 to 35 mm).
13) Use an electronic leak detector or soap bubbles to check for leaks. Add a trace of
refrigerant to the system (if using an electronic leak detector), and then raise the
pressure using nitrogen gas (140 PSIG). DO NOT use R-404A or R-134a as a mixture
with pressurized air for leak testing.
14) Evacuate the system, and charge it with refrigerant. See the nameplate for the required
refrigerant charge.
15) Replace the removed parts in the reverse order of which they were removed.
16) Replace the front panel and all other guards in their correct positions.
17) Plug in the unit, and turn on the power supply.