Merco Savory CG-30 Toaster User Manual


 
6
J Transmission Assembly Re-
placement
(Refer to illustration 11)
1. Follow steps 1 thru 5 in Section I.
2. Remove drive chain, hubbed sprocket, bearing retain-
ers and bearings. (Refer to Sections G & H)
3. Slide assembly shaft to right side and lift left end of
shaft out of bearing hole and remove shaft.
4. Inspect shaft bearing for wear or binding. Replace with
new if necessary.
5. Replace new assembly in reverse order.
6. Check conveyor chain line-up. (Refer to Section I Step
6)
7. Check drive chain tension. (Refer to Section E Step 5)
K Tension Assembly Replace-
ment
(Refer to illustration 11)
1. Remove receiving tray, delivery chute, left and right
side panels.
2. Remove all baskets and both conveyor chains. (Refer
to Section I steps 2 thru 5)
3. Unhook tension springs from brackets. (Illustration 6)
4. Remove bearing retainers and bearings.
5. Lift one end of assembly shaft and remove carrier chain
from sprocket. Move chain to one side; repeat for
opposite end of shaft.
6. Slide shaft to one side and lift opposite end out of
bearing hole. Lift assembly out and under to clear
carrier chains.
7. Reverse above procedure to install new assembly.
8. Inspect bearing for wear or binding. Replace with new
if necessary.
9. Install bearing, spring brackets and retainers. Attach
springs to bracket.
10. Check conveyor chain line up. (Illustration 10)
11. Install baskets, left and right side panels.
L Coupling Assembly Replace-
ment
(Refer to illustration 11)
1. Follow steps 1 thru 5, Section I)
2. Remove insulation.
3. Remove wire guard. (Refer to Section M)
4. Locate the four screws on the upper inside corners of
the toaster that hold case top in place. Loosen screws
and lift off top. A rubber mallet or similar “soft” tool
maybe helpful in lifting a tight fitting top. (Illustration 12)
5. Remove insulation.
6. Remove the twelve screws holding the inner top panel
assembly in place and lift it off.
7. Remove coupling assembly bearing from both sides.
(Refer to Section H)
8. Remove the three screws from the left inside panel that
attach to front reflector.
9. Standing at right side of machine gently push on left
inner wall to expand toasting chamber. (Illustration 13)
This will allow enough clearance for coupling assembly
to be lifted from toaster.
10. To install new assembly spread inner walls as in
Step 9 for clearance.
11. Check bearing for wear or binding. Replace with
new if necessary.
12. Install bearings, retainers and lock nuts.
13. Replace three screws into front reflector.
14. Replace conveyor chains, springs to tension
brackets, front baffle, inner top assembly, insulation
and case top. Be certain case top is seated properly
in retaining channels.
15. Replace side insulation, wiring, side panels and
baskets.
M Wire Guard Replacement
(Refer to illustration 6)
1. Remove left side panel and insulation.
2. Remove the three nuts holding end plate and
remove plate.
3. Slide out wire guard
4. Insert new wire guard into track. NOTE: Use
rear track for toasting buns or bread. Use
forward track for toasting bread only.
5. Replace end plate, nuts, insulation and side
panel.