Filter
Top Products
Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer. To find your local Wayne-Dalton dealer,
refer to your local yellow pages business listings or go to the Find a Dealer section online at www.Wayne-Dalton.com
Track Roller Carriers
Tools: Power Drill, 9/32” Drill Bit, Socket Driver 7/16”, Wrench 7/16”
5
Starting on left hand side of the bottom section, attach the track roller carrier with the stamp
“STD” facing UP to the bottom corner bracket by aligning the four holes of the track roller
carrier with the four holes in the bottom corner bracket. Secure the track roller carrier to the
bottom corner bracket with (4) 1/4”-20 x 7/8” self drilling screws or (4) 1/4”-14 x 1” lag
screws.
NOTE: Depending on your door, some track roller carriers will use 1/4”-14 x 1” lag screws
instead of the 1/4”-20 x 7/8” self drilling screws to secure in place. If this is the case, mark
and pre-drill (4) 1/8” diameter holes and secure the track roller carrier to the bottom corner
bracket and bottom section using (4) 1/4”-14 x 1” lag screws.
Insert a short stem track roller and spacer into the inner holes. Repeat the same process for
the right hand side.
NOTE: The track roller carrier’s inner holes are used on doors with 2” track applications; the
outer holes are used on doors with 3” track applications.
Short stem
track roller
Spacer
(4) 1/4” - 20 x 7/8”
Self drilling screws
Bottom corner
bracket track
roller carrier
Bottom corner
bracket
“STD”
facing UP
(4) 1/4” - 20 x 7/8”
Self drilling screws
Bottom corner
bracket track
roller carrier
Short
stem
track
roller
Spacer
Bottom corner
bracket
Side view of track roller
carrier(s)
Inner holes
(2” Track)
Outer holes
(3” Track)
Strutting
Tools: Power Drill, 1/8” Drill Bit, Socket Driver 7/16”, Tape Measure
6
NOTE: Refer to the Door Section Identification and Strut Identification, to determine if the
bottom section requires a short strut to be installed.
Lay the short strut onto the bottom rail of the bottom section. Position the bottom of the strut
3/4” up from the bottom edge of the bottom section. Center the short strut from side to side
on the section surface.
Drill pilot holes, 1” deep into the bottom section using a 1/8” drill bit.
IMPORTANT: BE EXTREMELY CAREFUL NOT TO DRILL THRU THE SECTION. ONLY DRILL 1”
DEEP.
Attach the strut using (2) 1/4”-14 x 1” lag screws at each on each end and center stile
(aligned with hinges) locations.
1/4” - 14 x 1”
Lag screws
Short
strut
3/4”
Bottom corner
bracket
Bottom
section
Graduated End And Center Hinges
Tools: Power Drill, 1/8”/9/32” Drill Bit, Socket Driver 7/16”, Tape
7
NOTE: Refer to the Door Section Identification, Graduated End Hinge and Strut Identification,
to determine the appropriate hinges and or struts for your sections.
Using the appropriate graduated end hinges for the ends and depending on the width of your
door, enough center hinge(s) for each pre-drilled hole location.
Starting at the upper left hand corner of the bottom section. Position the lower hinge leaf of
the appropriate graduated end hinge onto the upper corner of the bottom section. Align the
slots of the lower hinge leaf with the pre-drilled holes or the factory installed threads in the
bottom section. Next, lay a long strut (if applicable) over the lower hinge leaf and over the top
rail of the bottom section. Center the long strut from side to side, as shown.
FOR SINGLE GRADUATED END HINGES WITHOUT A STRUT:
Starting on the left hand side, attach the upper slot of the graduated end hinge to the bottom
section using (1) 1/4”-20 x 2-1/2” carriage bolt and (1) 1/4”–20 flange hex nut. Next, secure
the lower slot of the graduated end hinge to the bottom section using (1) 1/4”-20 x 2-1/2”
carriage bolt and (1) 1/4”–20 flange hex nut, as shown. Repeat same process for other side.
FOR SINGLE GRADUATED END HINGES WITH A STRUT (IF APPLICABLE):
Starting on the left hand side, attach the upper slot of the graduated end hinge, (1) strut clip
and the upper leg of strut to the bottom section using (1) 1/4”-20 x 2-1/2” carriage bolt and
(1) 1/4”–20 flange hex nut. Next secure the bottom leg of strut, the lower slot of the gradu-
ated end hinge to the bottom section (1) 1/4”-20 x 2-1/2” carriage bolt and (1) 1/4”–20
flange hex nut, as shown. Repeat same process for other side.
FOR DOORS WITH DOUBLE GRADUATED END HINGES:
Position the second graduated end hinge next to the first (single) graduated end hinge. Using
the second graduated end hinge as a template, drill pilot holes, 1” deep into the bottom
section with a 1/8” drill bit.
IMPORTANT: BE EXTREMELY CAREFUL NOT TO DRILL THRU THE SECTION. ONLY DRILL 1”
DEEP.
Attach the upper leg of strut (if applicable) to the upper slot of the graduated end hinge to the
bottom section using (1) 1/4”-14 x 1” lag screw. Next secure the bottom leg of strut (if ap-
plicable) to the lower slot of the graduated end hinge to the bottom section using (1) 1/4”-14
x 1” lag screw, as shown. Repeat same process for other side.
(2) 1/4” - 20 x 2 1/2” Carriage bolts
and (2) 1/4” - 20 Flange hex nuts
Long strut
(if applicable)
(1) Strut clip
(if applicable)
Typical
section
shown
Lower hinge
leaf(s)
Single graduated end hinge
with short stem track roller
Double graduated end hinge
with long stem track roller
Short
edge
Long edge
(2) 1/4” - 14 x 1”
Lag screws
(1) Strut clip
(if applicable)
Short edge
Hinge
tube(s)
(1) Strut clip
(if applicable)
Typical
section
shown
Lower hinge
leaf(s)
Single graduated end hinge with
short stem tandem roller
Double graduated end hinge
with long stem tandem roller
Short
edge
(2) 1/4” - 14 x 1”
Lag screws
Tandem
roller
(2) 1/4” - 20 x 2 1/2” Carriage bolts
and (2) 1/4” - 20 Flange hex nuts
Long edge
(1) Strut clip
(if applicable)
Short edge
Long strut
(if applicable)
Hinge
tube(s)
FOR CENTER HINGES WITHOUT A STRUT:
Starting on the left hand side, attach the upper slot of the center hinge to the bottom section
using (1) 1/4”-20 x 2-1/2” carriage bolt and (1) 1/4”–20 flange hex nut. Next, secure the
lower slot of the center hinge to the bottom section using (1) 1/4”-20 x 2-1/2” carriage bolt
and (1) 1/4”–20 flange hex nut, as shown. Repeat same process for other center hinges.
FOR CENTER HINGES WITH A STRUT (IF APPLICABLE):
Starting on the left hand side, attach the upper slot of the center hinge, (1) strut clip and
the upper leg of strut to the bottom section using (1) 1/4”-20 x 2-1/2” carriage bolt and
(1) 1/4”–20 flange hex nut. Next secure the bottom leg of strut, the lower slot of the center
hinge to the bottom section (1) 1/4”-20 x 2-1/2” carriage bolt and (1) 1/4”–20 flange hex
nut, as shown. Repeat same process for other center hinges.
Center hinge
Lower hinge leaf
Short
edge
Long edge
Long edge
Short edge
Long strut
(if applicable)
(1) Strut clip
(if applicable)
(1) Strut clip
(if applicable)
(1) Strut clip
(if applicable)
(1) Strut clip
(if applicable)
(2) 1/4” - 20 x 2 1/2” Carriage bolts
and (2) 1/4” - 20 Flange hex nuts
Typical
section
shown
If you have single graduated end hinges, insert a short stem track roller / short stem tandem
track roller (if included) into the hinge tube on each side.
If you have double graduated end hinges, insert a long stem track roller / short stem tandem
track roller (if included) into the hinge tubes on each side.
IMPORTANT: WHEN PLACING TRACK ROLLERS / TANDEM TRACK ROLLER (IF INCLUDED)
INTO GRADUATED END HINGES NUMBER 2 AND HIGHER, THE TRACK ROLLER / TANDEM
TRACK ROLLER (IF INCLUDED) GOES INTO TUBE FURTHEST AWAY FROM SECTION.
9