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DOOR TEST PROCEDURE:
A. Cut one or two strips of paper approximately 1” wide and 8” to 10” long.
B. Open the Door slightly, insert a strip of paper between the Gasket [35] and Door and close the Door.
C. Slowly pull the paper strip out. You should feel some resistance as you pull the strip from between the Gasket and
Door of a properly adjusted Door. Test the t at regular 2” to 3” intervals around the entire Door.
1. If you feel NO resistance at a particular spot the Door is too loose, you have found a weak or damaged spot
in the Door Gasket or the Catch may need to be adjusted.
2. If you feel HEAVY resistance at a particular spot the Door is too tight.
DOOR GASKET, How to Replace:
Follow these instructions to correctly install your Door Gasket with minimal problems. Use the installation kit provided.
If you have any problems or questions call TOASTMASTER
®
at (906) 863–4401. Ask for the Service Department.
IMPORTANT: DO NOT DISASSEMBLE THE ACTUAL DOOR WHEN REPLACING OR REPAIRING THE DOOR
GASKET!!!
A. Remove all pieces of the old Gasket. Thoroughly clean the extrusion frame in the area of the new installation. Remove
the old sealant and any baked-on deposits.
B. Pre-cut the replacement Gasket to a size slightly longer than you require.
IMPORTANT: DO NOT STRETCH OR PULL ON THE GASKET DURING INSTALLATION. THIS WILL LATER
CAUSE THE TRIMMED CORNERS TO SEPARATE AND PULL APART!!!
C. Starting at the lower left corner, press the gasket onto the frame.
E. Work your way around the entire Frame. Make sure the Gasket is just tight into the corners. A bulging joint or
pucker along the Gasket indicates a Gasket section that is cut too long. Joints that pull apart indicate a Gasket
section (or sections) that is cut too short.
G. Seal the corner joints and the outer perimeter of the gasket after the entire Gasket is properly tted. Add more sealant
to any spots as necessary and smooth them down.
IMPORTANT: MAKE SURE THAT THE GASKET AND THE DOOR FRAME ARE BOTH COMPLETELY DRY
BEFORE APPLYING ANY SEALANT!!!
H. A quality sealant will be dry to the touch and tack-free in one to two hours after application. However, it will not be
completely cured until six to eight hours later. We recommend that you wait until after your sealant is completely
cured before using your Oven.
CAUTION: SOME SEALANTS GIVE OFF ACIDIC FUMES AS THEY CURE. THESE FUMES MAY CAUSE
IRRITATION TO THE EYES AND NASAL PASSAGES. USE CAUTION WHEN OPENING YOUR UNIT AFTER
WAITING FOR ANY FRESH SEALANT TO SET UP OR CURE!!!
DOOR CATCH, How to Adjust:
To adjust Door Catch, loosen the screw (DO NOT REMOVE) in the top of the Door Catch. If Door Gasket is not
sealing, move Catch toward the oven face. If door seals too tightly or does not catch, move Catch away from the oven
face. Be Sure to tighten screw after adjustments are complete.