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02/2005 11 www.U-LineService.com
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CO2075FF — Ice Maker/Refrigerator
5. Remove the existing bottom pivot plate and replace
with the Full Overlay pivot plate (see
Figure 23
).
IMPORTANT
Door panel and overlay panel must be aligned properly or
the door will not operate correctly.
Assembling the Door
1. Install the assembled panel by sliding the original door
panel back into the doorframe.
2. Replace the two-piece Modified Handle assembly and
secure with the two screws removed in Step 6 under
Removing Existing Door.
3. Starting at the corners and working toward the center,
push the door gasket back into place.
Installing the Door
1. Remove the existing hinges from the unit, saving the
door closure assembly.
2. Install the new Replacement Top Hinge onto the unit
(see
Figure 24
).
3. Install the pivot post into the new Replacement Bottom
Hinge (using the 7/64" hex key or Phillips screwdriver)
and install the hinge onto the unit.
4. Replace the door closure assembly onto the bottom
pivot post (see
Figure 25
). Be sure that bosses on
closers align with holes in hinge and hinge plate.
IMPORTANT
Pivot posts must be cleaned. Closers must also be clean
and greased to ensure proper operation.
5. Place the modified door onto the pivot post.
6. Position door and install the pivot post into the top
hinge (using the 7/64" hex key or Phillips screwdriver).
7. Adjust door as needed for proper closure.
8. Check to see that light switch actuator bracket is
contacting the light switch properly.
9. Reinstall the door shelves by lining up the bosses and
first pushing straight in, then down at a 45° angle (
see
Figure 37 on Page 15
). Go on to
5 Adjust Door
.
Door Panel
Top
Pivot Plate
Typical
Wood Panel
Plastic Spacer
Seven Required
#10
x
5/8"
Round
Head Screw
Seven Required
Figure 22
#8-32
x
3/8" SEMS Hex Screw
Two Places
Wood Panel Bottom Pivot Plate
(5/8" Longer Than
Existing Bottom Pivot Plate,
Flush Side Facing Out)
Existing
Door
Existing Bottom Pivot Plate
(Remove and Discard)
Figure 23
Top Pivot Plate
Door Panel
Wood Panel Top Hinge Plate
(5/8" Longer than Existing Top Hinge Plate)
#8-32
x
1/2"
Flat Head Screw
Three Places
Pivot Post
Figure 24
Wood Panel Bottom Hinge Plate
(5/8" Longer than Existing Bottom Hinge Plate)
#8-32
x
1/2" Flat Head Screw
Three Places
Door Closure Top
Door Closure Bottom
Pivot Post
Boss
Boss
Existing
Door
Figure 25