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F35425 (February 2006) Page 2 of 40
TABLE OF CONTENTS
GENERAL................................................................................................................................................................ 4
Introduction ....................................................................................................................................................... 4
Installation ........................................................................................................................................................ 4
Operation.......................................................................................................................................................... 4
Cleaning .......................................................................................................................................................... 4
Specifications ................................................................................................................................................... 4
Gas Line Pressures .................................................................................................................................. 4
Burner Pressure ........................................................................................................................................ 4
Electrical................................................................................................................................................... 4
Water Supply ............................................................................................................................................ 4
Tools................................................................................................................................................................. 4
Standard ................................................................................................................................................... 4
Special ...................................................................................................................................................... 4
REMOVAL AND REPLACEMENT OF PARTS .......................................................................................................... 5
Covers and Panels ............................................................................................................................................ 5
Cooking Compartment Right Side Panel.................................................................................................... 5
Cooking Compartment Flue Wrap ............................................................................................................. 5
Cooking Compartment Left Side Panel ...................................................................................................... 5
Cabinet Base Right Side Panel ................................................................................................................. 5
Cabinet Base Left Side Panel.................................................................................................................... 6
Cabinet Base Front Panel ......................................................................................................................... 6
Cabinet Base Rear Panel .......................................................................................................................... 6
Cooking Compartment Door .............................................................................................................................. 6
Door Assembly.......................................................................................................................................... 6
Door Gasket.............................................................................................................................................. 7
Door Handle .............................................................................................................................................. 7
Door Latch Assembly ................................................................................................................................ 8
Compartment Controls ...................................................................................................................................... 8
Main Burner ...................................................................................................................................................... 9
Gas Combination Control Valve ......................................................................................................................... 9
Generator Assembly ......................................................................................................................................... 9
Fill and Cold Water Solenoid Valves ................................................................................................................11
Pilot Spark/Probe Flame Sensor ..................................................................................................................... 12
SERVICE PROCEDURES AND ADJUSTMENTS ................................................................................................... 13
Blower Air Pressure Adjustment ...................................................................................................................... 13
Air Pressure Switch Adjustment ..................................................................................................................... 13
Pilot Burner Adjustment .................................................................................................................................. 14
Operating Pressure Switch...................................................................................................................... 15
Thumb Wheel Adjustment ....................................................................................................................... 16
Inlet Water/Steam Strainer ...................................................................................................................... 16
Automatic Ignition Systems ............................................................................................................................ 17
Spark Ignition Control Test ....................................................................................................................... 17
Ignition Test .................................................................................................................................................... 18
Manifold Pressure Adjustment ........................................................................................................................ 18
Cooking Compartment .................................................................................................................................... 19
Controls .................................................................................................................................................. 19
Door ............................................................................................................................................................... 19
Latch Adjustment .................................................................................................................................... 19
Striker Adjustment................................................................................................................................... 20
Deliming the Generator ................................................................................................................................... 20
Cooking Cycle Test......................................................................................................................................... 21
General ................................................................................................................................................... 21
Probe Inspection ............................................................................................................................................. 21
C24GA SERIES CONVECTION STEAMERS