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IntelliCarb Training Manual
Publication Number: TP01071 - 4 - © 2004, IMI Cornelius Inc.
Drains
Use a 1 - 1/2” rigid pipe (e.g. ABS on P.V.C.) this is to prevent kinking or collapsing. Make sure to leave a
4 inch air gap between the drain line and the floor drain.
CORNELIUS INTELLICARB CARBONATOR ASSEMBLY
1. Ice Drink / Drop-In Carbonator Pump & Motor Unit
FIGURE 1
Carbonator Time Out Reset Switch
The board can be set to turn the carbonator off after three or seven minutes of continuos time. The fea-
ture can also be disabled. See the carbonator instruction in this manual.
FIGURE 2 FIGURE 3
1. Locate carbonator assembly below dispenser no more than 6 feet away. Important: Make
sure there is clearance for the liquid level control reset switch on the side of the control box
to avoid accidentally tripping the switch. The control board has an internal timer to prevent the
pump motor from running continuously. In the event of a water supply interruption or malfunction of
the water level probe and/or motor relay circuit. If there is a time-out event, make necessary repairs
to what caused the time out, then depress and release the reset switch to put the control board
back in service. By moving a jumper on the control you can select either a 7 minute or 3 minute time
out or this feature can also be disabled.
A. Hook-up a 3/8 ID water supply line 125 G.P.H. minimum (60 psig. max.) to pump inlet. Minimum
flowing pressure is 30 psig. Important: Tap for non-carb water supply must be upstream of
pump inlet. Do not tap in the pump outlet.
B. Hook-up a 3/8 (.375 ID) CO
2
supply line (100 psig.) to the inlet of the pre-set CO
2
regulator (75
psig.) on the Pump & Motor base. Note: If using a bulk CO
2
tank as supply, tank pressure
regulator must be set to 100-105 psig. The regulator on the bulk tank should be a second-
ary.
Vent to Atmosphere Check Valve
125 G.P.H. ProCon Water Pump
High Torque Pump Motor
Liquid Level Control Box
Preset CO2 Regulator (75P.S.I.)
Time Out
Selector Pins
Liquid Level
Control Board
Carbonator
Time Out Reset
Switch