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Section 1. Description and Specifications
1-1. Intended Use ............................................................................................................................................. 1-1
1-2. Description ............................................................................................................................................... 1-2
1-3. Specifications ........................................................................................................................................... 1-3
1-4. Case Sealing Rate Approximation Formula ............................................................................................. 1-4
1-5. Machine Dimensions ................................................................................................................................ 1-5
Section 2. Installation
2-1. General ..................................................................................................................................................... 2-1
2-2. Unpacking................................................................................................................................................. 2-2
2-3. Setup Procedure ........................................................................................................................................ 2-3
2-3-1. Case Sealer Bed Height ............................................................................................................... 2-3
2-3-2. Rear Emergency Stop Switch Installation ................................................................................... 2-3
2-3-3. Warning Beacon Installation ....................................................................................................... 2-4
2-3-4. Pneumatic Connection................................................................................................................. 2-4
2-3-5. Air Pressure Indicator.................................................................................................................. 2-5
2-3-6. Air Pressure Regulators ............................................................................................................... 2-5
2-3-7. Electrical Connection .................................................................................................................. 2-6
2-4. Tape Loading ............................................................................................................................................ 2-8
2-4-1. Top Tape Head Loading ..............................................................................................................2-9
2-4-2. Bottom Tape Head Loading.......................................................................................................2-10
2-5. Tape Drum Friction Brake ...................................................................................................................... 2-11
2-6. Checkout Inspection (to be performed by an authorized 3M Service Technician) ................................ 2-11
2-6-1. Static Tests.................................................................................................................................2-11
2-6-2. Programmable Controller Inputs and Outputs...........................................................................2-15
2-6-3. Dynamic Tests ...........................................................................................................................2-19
2-7. Placing 800rf Case Sealer in Production Line ....................................................................................... 2-20
2-8. Special Setup Procedure ......................................................................................................................... 2-21
2-8-1. Relocating Pneumatic and Electrical Control Panels ................................................................2-21
Section 3. Adjustments
3-1. Case Sealer Bed Height ............................................................................................................................ 3-1
3-2. Pneumatic Device Factory Set Points ...................................................................................................... 3-2
3-3. Main Air Pressure Regulator .................................................................................................................... 3-4
3-4. Box Centering Pressure Regulator ........................................................................................................... 3-4
3-5. Side Belt Pressure Regulator .................................................................................................................... 3-5
3-6. Side Belts Closure Drive Chain................................................................................................................ 3-5
3-7. Side Belts In/Out Rates ............................................................................................................................ 3-6
3-8. Side Belt Inner Limit ................................................................................................................................ 3-7
3-9. Side Belt Tension...................................................................................................................................... 3-8
3-10. Motor Drive Belts, Upper and Lower ...................................................................................................... 3-9
3-11. Drive Chain ............................................................................................................................................ 3-10
3-12. Safety Door Interlock ............................................................................................................................. 3-10
3-13. Flap Folder Arm and Flap Folder Flow Controls - Speed Controls ....................................................... 3-11
3-14. Flap Folder Arm Reed Switch ................................................................................................................ 3-12
3-15. Cylinder Cushion Setting ....................................................................................................................... 3-13
3-16. Paddle Pressure Regulator ...................................................................................................................... 3-13
3M-Matic 800rf Case Sealer Table of Contents
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